Njengoba izinkampani zezimboni zibheke ukonga izindleko kulo lonke uhlelo lwazo nezitshalo, esinye sezenzo ezibaluleke kakhulu umkhiqizi angazithatha ukucabangela izindleko eziphelele zobunikazi (TCO) bezingxenye zayo.Kulesi sihloko, ichaza ukuthi lesi sibalo siqinisekisa kanjani ukuthi onjiniyela bangagwema izindleko ezifihliwe futhi basebenze ngokonga ngangokunokwenzeka.

I-TCO iyisibalo esisekelwe kahle sokuthi, esimweni somnotho sanamuhla, sibaluleke kakhulu kunanini ngaphambili.Le ndlela yokubala ihlola lonke inani lengxenye noma isixazululo, ikala izindleko zayo zokuthenga kokuqala ngokuqhathanisa nezindleko zayo zokusebenza kanye nomjikelezo wokuphila.

Ingxenye yenani eliphansi ingase ibonakale ikhanga kakhulu ekuqaleni, kodwa inganikeza umqondo ongamanga wezomnotho njengoba ingase idinge ukunakekelwa okuvamile, futhi lezi zindleko ezihambisanayo zingakhula ngokushesha.Ngakolunye uhlangothi, izingxenye zenani eliphakeme kungenzeka zibe ngezekhwalithi ephezulu, zithembeke kakhulu futhi ngenxa yalokho zibe nezindleko eziphansi zokusebenza, okuholela ekwehleni kwe-TCO iyonke.

I-TCO ingathonywa kakhulu ukuklanywa kwengxenye ye-sub-assembly, noma ngabe leyo ngxenye imelela ingxenye encane kuphela yenani eliphelele lezindleko zomshini noma uhlelo.Ingxenye eyodwa engaba nomthelela omuhle omuhle ku-TCO ama-bearings.Amabheringi obuchwepheshe obuphezulu anamuhla ahlinzeka ngezici eziningi ezithuthukisiwe ezivumela ukuncishiswa kwe-TCO ukuthi kufinyelelwe, okuhlinzeka ngezinzuzo kubo bobabili ama-OEM nabasebenzisi bokugcina - naphezu kwenani lentengo eliphakeme lilonke.

Izindleko zokuphila zizonke zenziwa enanini lokuqala lokuthenga, izindleko zokufaka, izindleko zamandla, izindleko zokusebenza, izindleko zokunakekela (indlela evamile nehleliwe), izindleko zesikhathi sokuphumula, izindleko zemvelo kanye nezindleko zokulahla.Ukucabangela ngakunye kwalokhu kuhamba indlela ende yokunciphisa i-TCO.

Ukusebenzelana nomphakeli

Ngokungangabazeki into ebaluleke kakhulu yokunciphisa i-TCO ubandakanya abahlinzeki kusukela ekuqaleni kwephrojekthi.Uma ucacisa izingxenye, ezifana nama-bearings, kubalulekile ukusebenzelana nomkhiqizi wengxenye ekuqaleni kwenqubo yokuklama ukuze uqinisekise ukuthi ingxenye ifanele injongo futhi izosebenza ngokulahlekelwa okuncane futhi inikeze inani eliphansi lezindleko zobunikazi ngaphandle kwezindleko ezifihliwe.

Ukulahlekelwa okuncane

I-Friction torque kanye nokulahlekelwa kokungqubuzana kunomthelela omkhulu ekusebenzeni kahle kwesistimu.Amabhereli abonisa ukuguga, umsindo owedlulele nokudlidliza, ngeke asebenze kahle futhi asebenzise amandla engeziwe ukuze asebenze.

Enye indlela yokusebenzisa amandla kahle nokunciphisa izindleko zamandla iwukucabangela ukugqokwa okuphansi kanye nama-bearings aphansi.Lawa ma-bearings angaklanywa ukunciphisa ukungqubuzana kuze kufike ku-80%, ngama-greases aphansi ama-seal kanye namakheji akhethekile.

Kukhona futhi izici ezithuthukisiwe ezengeza inani elithe xaxa empilweni yesistimu yokuthwala.Isibonelo, imigwaqo eqedwe kahle kakhulu ithuthukisa ukukhiqizwa kwefilimu yokugcoba, futhi izici ezimelene nokuzungezisa zivimbela ukuzungezisa izinhlelo zokusebenza ngezinguquko ezisheshayo zejubane nendawo.

Kubandakanya amasistimu okuthwala adinga amandla amancane okushayela, azokwazi ukonga amandla futhi konge abaqhubi izindleko ezibalulekile zokusebenzisa.Ngaphezu kwalokho, ama-bearings abonisa ukungqubuzana okuphezulu nokuguga kuzoba sengozini yokwehluleka ngaphambi kwesikhathi, kanye nesikhathi sokuphumula esihlobene.

Yehlisa isondlo kanye nesikhathi sokuphumula

Isikhathi sokuphumula - kokubili kusukela ekulungisweni okuhleliwe nokungahleliwe - kungabiza kakhulu, futhi kungakhula ngokushesha, ikakhulukazi uma ukuthwala kusenqubo yokukhiqiza esebenza ngo-24/7.Kodwa-ke, lokhu kungagwenywa ngokukhetha ama-bearings athembekile akwazi ukuletha ukusebenza okuphezulu esikhathini eside sempilo.

Isistimu yokuthwala ihlanganisa izakhi eziningi ezihlanganisa amabhola, izindandatho namakheji kanye nokwenza ngcono ukwethembeka ingxenye ngayinye idinga ukubuyekezwa ngokucophelela.Ikakhulukazi, ukuthambisa, izinto zokwakha, kanye nama-coatings adinga ukucatshangelwa ukuze ama-bearings alungiselelwe kangcono ukuze isicelo sinikeze ukusebenza okuhle kakhulu kwempilo ende.

Ama-precision bearings adizayinwe anezingxenye zekhwalithi ephezulu azoletha ukwethembeka okuhle kakhulu, abe negalelo ekwehliseni ukwehluleka okungase kube khona, adinga ukulungiswa okuncane kanye nomphumela wokungasebenzi.

Ukufakwa lula

Izindleko ezengeziwe zingatholakala lapho uthenga futhi usebenzisana nabahlinzeki abaningi.Lezi zindleko ochungechungeni lokuhlinzeka zingahlehliswa futhi zincishiswe ngokucacisa nokuhlanganisa izingxenye ezivela emthonjeni owodwa.

Isibonelo, ezimpahleni ezithwala izinto ezifana namabheringi, ama-spacers neziphethu zaphansi ezinembayo, abaklami ngokuvamile bangaxhumana nabaphakeli abambalwa, futhi babe namasethi amaningi omsebenzi wephepha nesitoko, okuthatha isikhathi ukucubungula kanye nendawo endaweni yokugcina impahla.

Kodwa-ke, imiklamo ye-modular evela kumhlinzeki oyedwa ingenzeka.Abakhiqizi abathwalayo abangahlanganisa izingxenye ezizungezile engxenyeni yokugcina eyodwa benza ukufakwa kwamakhasimende kube lula kakhulu futhi kunciphisa ukubalwa kwezingxenye.

Yengeza inani

Umthelela wedizayini ethuthukisiwe ekunciphiseni i-TCO ingabaluleka njengoba ukonga okuklanywe ngaphakathi kuvame ukusimama futhi kungapheli.Isibonelo, ukuncishiswa kwentengo ngo-5% kusuka kumnikezeli wempahla ophethwe kuleyo ntengo encishisiwe phakathi neminyaka emihlanu ngeke kuqhubeke ukudlula lelo phuzu.Nokho, ukuncishiswa ngo-5% esikhathini/izindleko zokuhlanganisa, noma ukwehliswa ngo-5% ezindlekweni zokunakekela, ukuphuka, amazinga esitoko njll esikhathini esifanayo seminyaka emihlanu kufiseleka kakhulu ku-opharetha.Ukwehliswa okuqhubekayo phakathi nokuphila kwesistimu noma okokusebenza kubiza kakhulu ku-opharetha ngokonga kunokwehliswa kwentengo yokuqala yokuthenga yama-bheringi.

Isiphetho

Izindleko zokuthenga zokuqala ze-bearing zincane kakhulu uma kucatshangelwa izindleko zokuphila kwayo.Nakuba intengo yokuqala yokuthenga yesixazululo se-average esithuthukisiwe izoba phezulu kune-bearing ejwayelekile, ukonga okungaba khona okungafezwa kukho konke ukuphila kwayo kungaphezu kokudlula izindleko zokuqala eziphezulu.Idizayini ene-bearing ethuthukisiwe ingaba nemiphumela ye-value-added kubasebenzisi bokugcina, okuhlanganisa ukuhanjiswa okuthuthukisiwe, ukwethembeka okuthuthukisiwe nempilo yokusebenza, ukulungiswa okuncishisiwe noma izikhathi zokuhlanganisa.Lokhu ekugcineni kubangela i-TCO ephansi.

Ama-precision bearings avela ku-The Barden Corporation athembeke kakhulu, ngakho ahlala isikhathi eside futhi ayonga kakhulu ngezindleko eziphansi zizonke.Ukunciphisa izindleko eziphelele zobunikazi, ukugwema izindleko ezifihliwe kubalulekile.Ukuxhumana nomphakeli wengxenye ekuqaleni kwenqubo yokuklama kuzoqinisekisa ukuthi ukuthwala kukhethwe kahle futhi kuzonikeza impilo ende, enokwethenjelwa.